Thursday, 11 August 2016
Infiniti improves it's Tochigi Plant in preparation for the build and launch of the all new Q60 coupe.
The Tochigi plant has been producing INFINITI vehicles since the brand was launched in 1989. The launch of the new INFINITI Q60 heralds the start of a new chapter in the plant’s history.
Upgrades to production lines
Industry-leading advances in manufacturing enabled INFINITI designers to draw the sharp angles and body lines that are characteristic of the Q60.
The stamping and assembly lines feature key improvements, notably through the adoption of a unique deep-body stamping technology and new tooling machinery for the model’s unique resin trunk lid.
To further enhance quality control, a new lighting system for the inspection process and a camera and video system on the assembly line have been introduced.
Manufacturing, design and engineering teams worked very closely together to ensure that the unique trunk lid feature for Q60 can be realized with the highest quality at the Tochigi plant. In a world’s first application, this trunk lid is a hybrid combination of a resin skin on a steel frame.
It gives INFINITI designers more freedom to develop shapes that can then be built in a single part.
Dedicated paint booth for “Dynamic Sandstone Red”
One major enhancement to the Tochigi facility is a new dedicated paint booth, which has been installed solely to allow production of Q60’s new “Dynamic Sandstone Red” paint finish.
The glossy, deep red finish requires a new painting set-up, using a combination of machinery and manual processes developed by INFINITI’s most senior coating experts.
Takumi and Kaizen
Tochigi’s 216 highly-skilled Takumi (master craftsmen) were picked from the plant’s 4,500-strong workforce to work on the INFINITI production line.
INFINITI’s Takumi not only possess a particularly high level of technical knowledge; they are specially-trained in premium vehicle manufacturing, and have been chosen for their deep understanding of INFINITI and its core values.
True to the Japanese philosophy of Kaizen – that of continuous improvement – Takumi undergo constant and intensive training to learn new techniques and skills.